TYPE: CAST IRON RING



1. ALLOY INDEFINITE CHILLED CAST IRON ROLLS

SUMMARY

It is a kind of cast iron roll with fine intercrystalline graphite evenly distributed throughout its working layer.

It is shaped by Centrifugal Casting Machine, or by gravity casting.

CHARACTERISTICS


◇ In its microstructure, the size, shape and distribution of graphite and carbide are controlled by chilling effect and the contents of alloy elements.


◇ The matrix microstructure can be changed from Bearlite, Bainite to Martensite through adding alloy

elements such as Manganese, Nickel, Chromium, Molybdenum etc.


◇ The small amount of fine graphite in its matrix enhances the roll's resistance to brittle crack, thermal crack and its wearability.


◇ The small hardness gradient in roll's working layer is suitable for usage in intermediate and finishing stands for bar, wire and section mills.

APPLICATION

Used in intermediate or finishing stands for bar, wire and section mills.

MECHANICAL PROPERTIES

Symbol

Hardness

(HS)

Tensile strength

(MPa)

Bending strength

(MPa)

IC0

58-70

≥ 160

300~400

IC1

60-72

IC2

62-72

≥ 200

IC3

65-75

≥ 300

500~700

IC4

70-85






2. ALLOY CHILLED CAST IRON ROLLS

SUMMARY

It is a kind of cast iron roll with free graphite in the matrix of its working layer.

It is shaped by Centrifugal Casting Machine, or by gravity casting.

CHARACTERISTICS

Alloy chilled cast iron roll has high hardness and excellent wearability

Its microstructure is fine pearlite and carbide.

APPLICATION

It is suitable for finish stands for small bar, wire and section mills, as well as narrow strip mills.

MECHANICAL PROPERTIES

Symbol

Hardness

(HS)

Tensile strength

(MPa)

Bending strength

(MPa)

CC1

60 to 70

≥ 150

300~400

CC2

60 to 75

≥ 160

300~400

CC3

65-80

≥ 300

500~700

CC4

70-85

≥ 300

500~700

3. ALLOY NODULAR CAST IRON ROLLS

SUMMARY

It is a kind of cast iron roll with free graphite in the matrix of its working layer, and made by gravity casting.

CHARACTERISTICS

◇ High hardness and excellent wearability.

◇ Microstructure of spherical graphite.

◇ Higher tensile strength than alloy indefinite chilled roll.

MECHANICAL PROPERTIES & APPLICATION

Symbol

Hardness

(HS)

Tensile

strength

(MPa)

Bending

strength

(MPa)

Application

SG1

40-55

≥ 300

500~700

Rougher of bar

wire and section mills.

SG3

55-70

≥ 300

500~700

SG5

60 to 70

≥ 300

600~800

Finish stands of small section mills

and narrow hot strip mills.

SG6

62-70

≥ 320

600~800

SHD1

58-70

≥ 300

600~800

Folding sheet mill

SGD2

58-70

≥ 300

600~800

4. PEARLITIC NODULAR CAST IRON ROLLS

SUMMARY

It is a kind of nodular cast iron roll with pearlitic matrix in its microstructure, obtained by adding alloy elements of Ni, Cr, Mo and using special heat treatment.

It is shaped by Centrifugal Casting Machine, or by gravity casting.


CHARACTERISTICS

◇ High strength

◇ Good thermal stability

◇ Resistance to impact

◇ Small hardness gradient of working layer

APPLICATION

◇ Blooming mills

◇ Rougher and intermediate stands of bar, rod and section mills

MECHANICAL PROPERTIES

Symbol

Hardness

(HS)

Tensile strength

(MPa)

Bending strength

(MPa)

SGP1

40-55

≥ 350

800~1000

SGP2

50-65

SGP3

60-72

5. BAINITIC NODULAR CAST IRON ROLLS

SUMMARY

It is a kind of nodular cast iron roll with acicular (Bainitie-Martensite) matrix in its microstructure, obtained by adding alloy elements of Ni, Cr, Mo and using special heat treatment.

It is shaped by Centrifugal Casting Machine, or by gravity casting.

CHARACTERISTICS

◇ High strength - higher than Pearlitic Nodular Cast Iron Roll

◇ High toughness - higher than Pearlitic Nodular Cast Iron Roll

◇ Good wearability - better than Pearlitic Nodular Cast Iron Roll

APPLICATION

◇ Finish stands of bar, rod, small section mills.

◇ Finish stands of narrow hot strip mills.

◇ Pre-finish stands of wire mills.

MECHANICAL PROPERTIES

Symbol

Hardness

(HS)

Tensile strength

(MPa)

Bending strength

(MPa)

SGB1

55-70

≥ 400

600~800

SGB2

62-80

6. NON CONTINUOUS CARBIDE ROLLS

SUMMARY

It is a kind of cast iron roll with acicular (Bainitie-Martensite) matrix in its microstructure, and made from high alloy materials of Ni, Mo with special heat treatment.

It is shaped by Centrifugal Casting Machine, or by gravity casting.

DESCRIPTION

It is necessary for rougher roll that a combination of some properties such as strength, hardness, toughness and wearability at high temperature, as well as resistance of fire cracking and impact. Bainitie / Martensite (acicular) matrix is helpful to improve integrative properties.

Carbide content in the matrix is less than 5%, which is satisfactory to the requirement of roughers.

APPLICATION

◇ Rougher of bar, rod, wire mills.

MECHANICAL PROPERTIES

Symbol

Hardness

(HS)

Tensile strength

(MPa)

Bending strength

(MPa)

NCC1

40-50

≥ 520

970~1380

NCC2

50-60

7. CAST IRON ROLLS WITH GROOVE

This kind of roll is developed with special technology of SINO STEEL

ADVANTAGE

◇ Small hardness difference between barrel surface and groove surface.

◇ Good surface quality of rolled products.

◇ Long service life.

APPLICATION

◇ Intermediate and large sections mills.

◇ Large bar mills.


CAST IRON RING